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Revolutionary EV Aerogel Heat Shields – Maximum Safety and Performance for Electric Vehicle Batteries

Aerogel Heat Shields as Innovative Solutions to Contain Thermal Runaway in EV Batteries

EV Aerogel Heat Shield EAH

EV battery heat shield

Electric vehicles require powerful and safe battery technologies.

EV Aerogel Heat Shield EAH sets new benchmarks in thermal management. As a passive, aerogel-based cell-to-cell barrier for prismatic and pouch cells, it plays a crucial role in preventing thermal runaway in battery cells.

EV Aerogel Heat Shield EAH features an ultra-thin aerogel functional layer embedded in a protective polymer film.

Thanks to innovative low-dust technology, EV Aerogel Heat Shield EAH remains stable and resilient even under long-term stress.

With this state-of-the-art technology, EV Aerogel Heat Shield EAH sets new standards in the safety and efficiency of electric vehicle batteries.

Manufacturers benefit from a durable, high-performance, and easy-to-integrate solution that sustainably improves the operational safety of EV batteries.

Highlights

Maximum safety – Highly efficient passive protection for electric vehicle batteries

Thinnest Formats – Space-saving design for maximum efficiency

Dust-free and robust – High durability without material fatigue

UL94 V0 Fire Protection Certification – Meets the highest safety standards

Temperature Resistance up to 800°C – Reliable protection in extreme conditions

Outstanding Material Properties

Extremely Low Thermal Conductivity: ≤0.020 W/(m*K) without polymer film

High Density: 350-500 g/l

Short-term Operating Temperature: Up to 800°C for 10 minutes without penetration

Long-term Operating Temperature: Up to 450°C

Excellent Mechanical Strength: Compressive strength of >100 kPa @ 25%

Electrical Insulation: 3000 V AC (50 Hz) for 60 seconds without sparking

Available Thicknesses: 1.0 mm, 1.5 mm, 2.0 mm

For more answers, please contact us.
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Products

  • Biomineral Silica Aerogel
  • Cellulose Bioaerogel
  • Lignin Bioaerogel
  • Silica aerogel blankets
  • Silica aerogel particles
  • SLENTITE® PU Aerogel
  • Vacuum insulation panels
  • Thin PU aerogel boards & sheets
  • EV aerogel heat shields

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Supported by DBU

Where to find us

aerogel-it GmbH
Albert-Einstein-Str. 1
49076 Osnabrück
Germany

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Mo-Fr: 8:00-19:00
Sa & So: closed

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